Cable conductor resistance chart

The maximum DC resistance a class 2 stranded conductor may have at 20 °C, for copper and aluminium, with the values corrected to PVC (70 °C) and XLPE (90 °C) operating temperatures. Pick any size and temperature to calculate.

Basis

IEC 60228 / IS 8130, class 2 conductors; temperature coefficient 0.00393 /°C copper, 0.00403 /°C aluminium.

Reference values for planning and comparison. Confirm against the current standard, the purchaser’s specification and the manufacturer’s datasheet before ordering.

Conductor resistance chart (Ω/km, maximum DC)

SizeCu Ω/km 20 °CCu 70 °CCu 90 °CAl Ω/km 20 °CAl 90 °C
1.5 mm²12.114.477615.4287——
2.5 mm²7.418.86619.4485——
4 mm²4.615.51595.8782——
6 mm²3.083.68523.9273——
10 mm²1.832.18962.33343.083.9489
16 mm²1.151.3761.46641.912.4488
25 mm²0.7270.86990.9271.21.5385
35 mm²0.5240.6270.66820.8681.1129
50 mm²0.3870.4630.49350.6410.8218
70 mm²0.2680.32070.34170.4430.568
95 mm²0.1930.23090.24610.320.4103
120 mm²0.1530.18310.19510.2530.3244
150 mm²0.1240.14840.15810.2060.2641
185 mm²0.09910.11860.12640.1640.2103
240 mm²0.07540.09020.09610.1250.1603
300 mm²0.06010.07190.07660.10.1282
400 mm²0.0470.05620.05990.07780.0997
500 mm²0.03660.04380.04670.06050.0776
630 mm²0.02830.03390.03610.04690.0601

Worked example: 240 mm² aluminium at 90 °C

  1. R20 = 0.125 Ω/km (IEC 60228 maximum).
  2. R90 = 0.125 × (1 + 0.00403 × 70) = 0.1603 Ω/km.
  3. Over a 300 m run: 0.0481 Ω per conductor.

What is the resistance of 95 mm² copper cable?

0.193 Ω/km maximum DC at 20 °C (IEC 60228 class 2), about 0.246 Ω/km at 90 °C.

What is the resistance of 240 mm² aluminium cable?

0.125 Ω/km maximum DC at 20 °C, about 0.160 Ω/km at 90 °C.

Is AC resistance higher than DC resistance?

Yes, slightly, because of skin and proximity effects. The difference is small below about 150 mm² and grows for large conductors.

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